Section 1.3.4.2. Continuing Damage
In applying JSSG-2006 paragraph 3.12 to a built-up structure,
it is noted that cyclic growth behavior of primary damage may be influenced by
the geometry of the structure or the arrangement of the elements. In order to provide an orderly and
progressive path for the crack that eventually causes the structure to fail,
the continuing damage assumptions were incorporated. There are three cases where the continuing damage assumptions are
made in order to keep the crack moving; these cases are described with
examples.
Figure 1.3.3 describes a
skin-stringer construction where equivalent initial (primary) damage is assumed
to exist in both elements of the hole marked A. According to JSSG-2006 paragraph A3.12.1, all other holes are
secondary cracking sites (marked B) and contain the small imperfections
equivalent to the 0.005 inch radius corner flaw. As the primary damage progresses in both the skin and stringer, eventually
the radial crack in the stringer will extend to the edge of the stringer, shown
in Figure 1.3.3 - cracking sequence (ii). At this time, a new crack, equivalent to the
0.005 inch radial crack flaw plus the growth prior to the primary element
failure, is assumed to exist on the diametrically opposite side of the failed
hole, as shown in Figure 1.3.3 - cracking sequence
(iii). This continues the growth
process until the complete stringer fails, shown in Figure
1.3.3 - cracking sequence (iv).
Figure 1.3.3. Example of Continuing Damage Growth
Terminated at Free Edge and Terminated by Failure of Member
Under the condition that the primary damage terminates due to a
member or element failure, such as the stringer illustrated in Figure 1.3.3, the designer is required to assume that
continuing damage is present. The
continuing damage is assumed to be present at the most critical location in the
remaining element or structure. The
continuing damage is either a corner crack that starts from an initial small
imperfection of 0.005 inch or a surface flaw with length of 0.02 inch and depth
of 0.01 inch, plus the amount of growth which occurs prior to element failure.
Figure 1.3.4 illustrates several
choices for potential critical locations where continuing damage might be
assumed subsequent to the failure of the stringers. Secondary Site 1 is assumed to be an adjacent hole, and the crack
growth is in the skin and opposite in direction to the primary skin crack.
Such a situation would eventually result in a stepwise shift in the
crack growth path. Most
logically, this type of damage could be assumed to exist at the primary damage
site in the skin on the diametrically opposite side of the hole once the
stiffener fails. Secondary Site 2 is
located in the skin and would provide a path
for link-up with the primary crack.
Secondary Site 3 is located in a parallel stringer-skin hole and
would also allow for possible link-up with the primary crack.
The type of continuing damage assumption that the designer must
make when the assumed primary damage enters into and terminates at a fastener
hole is described in Figure 1.3.5. The continuing damage in this case is a
crack on the opposite side of the hole entered by the primary crack. The continuing damage crack is taken as the
crack that has grown from an initial small imperfection of a 0.005 inch radial
corner crack through the time period that it takes the primary damage to
terminate at the hole.
Figure 1.3.4. Example of Continuing Damage Types and
Locations Assumed When Primary Damage Terminates Due to Element Failure
Figure 1.3.5. Continuing Crack Assumed at Opposite Side of
Hole When Primary Crack Terminates at a Hole