Section 7.2.2.0. Sub-Critical Crack Growth Testing Methods
Since the early sixties, sub-critical crack growth data have
provided the basis for estimating the crack growth behavior of structural
components under service conditions. In
the initial stages of damage tolerant design methodology and test development,
the effects of stress ratio, environment and load sequencing were poorly
understood. Thus, the initial damage
integration packages did not account for these effects; furthermore, testing
capability was for the most part limited to constant amplitude or to block
loading. By the early seventies,
understanding and capability had progressed to the point where evaluation of
each major damage producing element in the service history could then be
modeled by damage integration packages.
The ASTM Committee E08 on Fatigue and Fracture Testing also
played an important part in developing standards for collecting data which
could be used to support damage integration packages. Throughout the seventies, inter-laboratory testing programs were
conducted which further refined the testing conditions that could be
standardized by consensus. The AF
Materials Laboratory funded development of a standard test method to ensure a
stable methodology for information used in aircraft damage tolerance
assessments [Hudak, et al., 1978]. In
1978, ASTM issued the first standard based on these developments, ASTM E647, on
fatigue crack growth rate (da/dN) testing. Additional standards or additions to existing standards such as
ASTM E1681 on environmentally assisted cracking testing (KIEAC),
on corrosion fatigue, on automated methods and on threshold testing have and
continue to evolve. Methods for
non-visual crack size monitoring such as compliance and electric-potential have
been developed over the last 15 years and incorporated into nearly all of the
fracture related standards.