Section 5.5.3. Truncation
Truncation of the lower load levels is important for the
efficiency of crack growth calculations.
Truncation means that cycles below a certain magnitude are simply
omitted. The argument is that low
stress excursions do not contribute much to crack growth, especially in view of
the retardation effect. Since there are
so many cycles of low amplitude, their omission would speed up experiments and
crack growth calculations.
Figure 5.5.9 shows some experimental
data regarding the effect of truncation.
The lowest load levels of a complete stress history were simply omitted,
without a correction of the stress history.
These data might be somewhat misleading, because truncation was not
carried out properly. Figure 5.5.10 shows the improper and the correct
procedure for truncation.
Figure
5.5.9. Effect of Lowest Stress
Amplitude in Flight-by-Flight Tests Based on Gust Spectrum [Schijve 1970; 1972
]
The left half of Figure 5.5.10
illustrates the truncation procedure used for the experiments in Figure 5.5.9.
In the example, the 580,000 cycles of level S8 would simply be omitted, thus reducing the total
cycle content from 700,000 to 120,000.
Proper truncation requires that the lower spectrum approximation step be
reconstructed, as indicated in the right half of Figure
5.5.10. The hatched areas in the
figure should be made equal. This means
that the number of S7
cycles would increase from 80,000 to 260,000, and the total cycle content would
be reduced from 700,000 to 300,000.
This increase of 180,000 cycles of S7
would be substituted for 580,000 cycles of S8. In this way, the effects of lower level
truncation are less than suggested by the experimental data in Figure 5.5.9.
Improper Truncation
|
|
Correct Truncation
|
Level
|
Exceedances
|
Occurrences
|
|
Level
|
Exceedances
|
Occurrences
|
S1
|
10
|
10
|
|
S1
|
10
|
10
|
S2
|
100
|
90
|
|
S2
|
100
|
90
|
S3
|
600
|
500
|
|
S3
|
600
|
500
|
S4
|
2,000
|
1,400
|
|
S4
|
2,000
|
1,400
|
S5
|
8,000
|
6,000
|
|
S5
|
8,000
|
6,000
|
S6
|
40,000
|
32,000
|
|
S6
|
40,000
|
32,000
|
S7
|
120,000
|
80,000
|
|
S7
|
300,000
|
260,000
|
S8
|
700,000
|
580,000
|
|
|
|
|
|
|
|
|
|
|
|
|
Figure 5.5.10. Improper and Correct Truncation
In Section 5.4 it was recommended that the truncation level be
selected at 105 - 5x105 exceedances per 1,000 flights,
depending upon how steep the exceedance curve is at its extreme point. That recommendation is reiterated here.